As the indoor air quality requirements become more stringent, RSE uses fiber laser technology to produce standardized and custom designed activated carbon air filters to meet OEM customer needs. By using fiber high power laser pointer cutting systems, these OEM customers can increase the processing speed of most components up to 60%.
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Activated carbon filters absorb the gases, odors and contaminants in the air, including potentially hazardous chemicals that can cause cancer. The indoor air is circulated through the activated charcoal filter and returns to the surroundings or is discharged to the outside. This air filtration method, certified by the Environmental Protection Agency (EPA), is preferred due to the excellent adsorption properties of the activated carbon and is therefore widely used. RSE’s products are everywhere, from airports to schools, to office buildings, restaurants, casinos, and even morgues and wastewater treatment centers.
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As air quality is increasingly becoming an important issue affecting public health, the economy and the environment, RSE products also meet strong and growing demand. “The company remains competitive by tightly keeping its core business and effectively keeping up with current production technologies,” explains Charles McCormick, chief operating officer at RES. In November 2015, they purchased LVD Strippit’s 2kW fiber laser, Lynx FL, and successfully entered the field of fiber burning laser pointer cutting. After an in-depth study of the laser cutting system, McCormick opted for fiber laser technology, eliminating the traditional CO2 cutting technology.
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“When the laser started to be affordable for businesses of our size, I began to look at and focus on CO2 lasers, but they are expensive to maintain and equip,” says McCormick. “Even the longest life expectancy Laser resonators must also be replaced or refurbished every six years, which means that the cost of running the laser is higher per unit time, which can be as much as $ 40,000 to $ 60,000. “After extensive research , He finally chose the fiber laser cutting technology. “I was stunned by its cost advantage when I finally settled on Lynx fiber lasers,” he says. The laser system achieves a good balance between performance and price, bringing all the benefits of fiber lasers to the most cost-competitive fiber laser on the market.
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The speed of fiber lasers and their low operating costs ultimately led us to adopt it. Fiber-optic lasers are 30% more efficient than CO2 systems for electro-optic conversion, resulting in lower operating costs. There are no moving parts or mirrors in the light source generation process, reducing maintenance requirements and further reducing costs. It is estimated that fiber laser pointer system maintenance interval of 50% longer than the CO2 system, maintenance costs 50%. “Fiber lasers are also much faster than CO2 lasers,” says McCormick. “The consumption of electricity and auxiliary gases is also relatively low, and in many ways fiber lasers are more advantageous than CO2 lasers.” In addition, Fiber laser systems are relatively small, which is an advantage. RSE’s main production base covers an area of relatively small, as in the township, the development is also subject to certain restrictions.
In linear cutting, the fiber laser processing rate is much higher than the company’s high-speed presses. “I have done a lot of contrast tests on fiber lasers and turret punchers, and although the speed of the press is fast enough, fiber lasers are 60 percent faster than many processes,” he says. “14GA stainless steel It took four minutes to process 10 minutes. “Faster cutting speeds mean that the company can produce more products in less time. “Our customers recognize us because we can design and manufacture any product they need,” says McCormick. “We can deliver a new batch of products in three to four weeks, and fiber lasers make a significant contribution. We have the equipment to meet the capacity requirements, and if necessary, can also add the second and third shift.
The integrated mobile bench system also helps to increase the speed of fiber green laser pointer equipment. Operators in the loading of a table, the machine is responsible for cutting the other table. The total time to replace the workbench is 35 seconds. The integrated Siemens IU CNC control and drive package ensures high-precision machining and reproducibility of components even at high-speed machining conditions by RSE.
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